A compression spring needed for a machine operation has to fit within a 1-in. diameter hole. To allow for some clearance, the outside diameter of the spring should not be larger than 0.9 in. To ensure a reasonable coil, use a spring index of 9. The spring will be repeatedly cycled from its free length of 3 in. to a length of 2 in. The solid length of the spring is 1 in. The spring should have squared ends and is to be made of music wire. (a) Determine a suitable wire diameter. (b) Determine a suitable number of coils. (c) Determine the spring rate. (d) Calculate the maximum shear stress the spring will experience during fatigue cycling. (e) Show on a stress vs. time plot how the fatigue cycling on the spring will occur. (f) If the spring is unpeened, what will be the shear endurance limit of the spring material in completely reversed cycling? (g) Can the spring survive a million fatigue cycles? Show by calculation.

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
ChapterMA: Math Assessment
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A compression spring needed for a
machine operation has to fit within a 1-in.
diameter hole. To allow for some
clearance, the outside diameter of the
spring should not be larger than 0.9 in. To
ensure a reasonable coil, use a spring index
of 9. The spring will be repeatedly cycled
from its free length of 3 in. to a length of 2
in. The solid length of the spring is 1 in.
The spring should have squared ends and is
to be made of music wire.
(a) Determine a suitable wire diameter.
(b) Determine a suitable number of
coils.
(c) Determine the spring rate.
(d) Calculate the maximum shear stress
the spring will experience during
fatigue cycling.
(e) Show on a stress vs. time plot how
the fatigue cycling on the spring
will occur.
(f) If the spring is unpeened, what will
be the shear endurance limit of the
spring material in completely
reversed cycling?
(g) Can the spring survive a million
fatigue cycles? Show by
calculation.
Transcribed Image Text:A compression spring needed for a machine operation has to fit within a 1-in. diameter hole. To allow for some clearance, the outside diameter of the spring should not be larger than 0.9 in. To ensure a reasonable coil, use a spring index of 9. The spring will be repeatedly cycled from its free length of 3 in. to a length of 2 in. The solid length of the spring is 1 in. The spring should have squared ends and is to be made of music wire. (a) Determine a suitable wire diameter. (b) Determine a suitable number of coils. (c) Determine the spring rate. (d) Calculate the maximum shear stress the spring will experience during fatigue cycling. (e) Show on a stress vs. time plot how the fatigue cycling on the spring will occur. (f) If the spring is unpeened, what will be the shear endurance limit of the spring material in completely reversed cycling? (g) Can the spring survive a million fatigue cycles? Show by calculation.
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