Six out of every 150 parts produced by a stamping machine are defective. How many defective parts can be expected in a production run of 1350 parts?
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Six out of every 150 parts produced by a stamping machine are defective. How many defective parts can be expected in a production run of 1350 parts?
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- Which errors manifest most often during performance testing?For what reason does testing only reveal the presence of faults and not their absence?Shingo told a story of a poka-yoke he developed to make sure that the operators avoided the mistake of putting fewer than the required four springs in a push-button device. The existing method involved assemblers taking individual springs from a box containing several hundred and then placing two of them behind an on button and two more behind an off button. What was the poka-yoke Shingo created?
- list down the control activities that may be useful to enable following the construction of a bridge the manufacturer of microchips the installation of a power plant the manufacture of tricyclesA manufacturer receives shipments of several thousand parts from a supplier every week. The manufacturer has the option of conducting a 100 percent inspection before accepting the parts. The decision is based on a random sample of 15 parts. If parts are not inspected, defectives become apparent during a later assembly operation, at which time replacement cost is $6.25 per unit. Inspection cost for 100 percent inspection is $1 per unit. a. At what fraction defective would the manufacturer be indifferent between 100 percent inspection and leaving discovery of defectivesu ntil the later assembly operation? b. For the sample size used, what is the maximum number of sample defectives that would cause the lot to be passed without 100 percent inspection, based on your answer to part (a)?When the potato chips at Lay’s are burned in the cooking process and must be throw away, this is an example of which Cost of Quality? Prevention costs Appraisal costs Internal failure costs External failure costs When an assembly line is stopped because products are not being made to specifications and the machines and process needs to be adjusted, this is an example of which Cost of Quality? Prevention costs Appraisal costs Internal failure costs External failure costs
- what are the immediate and long term effects of errors and rectifications can have on a fast food restaurant like McDonaldsWhich of the following is not considered an “internal failure cost”? consumer complaint costs scrap costs rework costs process failure costsThe Technomax Electronics Company has been receiving a lot of customer complaints and returns of a DVD player that it manufactures. When a DVD is pushed into the loading mechanism, it can stick inside and it is difficult to get the DVD out. Consumers will try to pull the DVD drawer out with their fingers or pry it out with an object such as a knife, pencil, or screwdriver, frequently damaging the DVD or hurting themselves. What are the different costs of poor quality (internal fail and external failure) associated with this quality problem? What are the prevention costs of quality assurance that might be associated with this quality problem?
- In a certain assembly, 90% of all of the weld failures occur in the weld metal itself, and the remaining 10% occur in the base metal. When a weld failure occurs in the base metal, the corresponding section needs to be repaired thoroughly. Assume that the type of failure of a weld occurs independently of the types of failures of other welds. A sample of 50 weld failures is examined. a) How many of these failures would you expect to occur in the base metal? b) What is the standard deviation of the number of failures needing thorough repairs? c) What is the probability that fewer than six of these weld failures need thorough repairs? d) Of the next three batches of 50 weld failures inspected, what is the probability that only one of the batches will contain sections requiring thorough repairs?Describe the difference between six sigma and three sigma certificates. What percentage of products have no defects under six-sigma and three-sigma for Johnson & Johnson-----R1------ -R2-----R3-- For the parallel production process shown above, Upper R 1 =0.92 Upper R 2 =0.90 Upper R3 =0.98 For the given parallel production process, the reliability = ?